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Assembling electrical contacts

 

What do we offer

Electrical contacts, contact lugs and assemblies are the core of Redexpart's business. As the most critical component of a switch or circuit protection device, the quality of the contact material, its adhesion to the substrate, and dimensional integrity are key to the primary function of the final product.

Что мы предлагаем

 

 

Types of electrical contacts
 
1

Solid Rivet Contacts

These contacts are usually made from a single material, such as copper or aluminum, and are riveted or secured to stamped parts. They are typically used in applications that require stable connections.

2

Fixed Contacts

Fixed contacts are parts of an electrical connection that remain stationary. They are typically connected to moving contacts (such as the other end of a switch) to complete a circuit.

3

Movable Rivet Contacts

Movable rivet contacts are contacts that move during operation. They are often used in the moving parts of switches or relays to switch between making and breaking contact.

4

Bimetal Contacts

Bimetallic contacts are made by layering two different metals or alloys. This design takes advantage of the different coefficients of thermal expansion of metals to automatically open or close in response to changes in temperature.

 

Successful cases of installation of silver contacts

 

Electrical contact assembly process
 

 

1. RIVET

КЛЕПКА

Riveting is a mechanical fastening process in which a rivet is inserted into two or more pieces of material to hold them together.
A rivet consists of a cylindrical rod with a head at one end. The other end is inserted into the materials to be joined and, using a rivet gun or hammer, the end of the rod is expanded to form a second head that expands and compresses the materials together.

2. Spot welding

Точечная сварка

Spot welding is a type of resistance welding in which a joint is created between two superimposed metal sheets by melting the contact surfaces with an electric current.
The process involves placing metal sheets between two electrodes (top and bottom), which apply pressure and electric current to a localized area, creating a weld nugget that connects the sheets.

3. SOLDERING

ПАЙКА

Soldering is a mechanical fastening process in which a rivet is driven into two or more pieces of material to hold them together.
A rivet consists of a cylindrical rod with a head at one end. The other end is inserted into the materials to be joined and, using a rivet gun or hammer, the end of the shaft is expanded to form a second head that expands and compresses the materials together.

4. SPIKE

СПАЙКА

Soldering is a low-temperature joining process that uses filler metal (solder) with a melting point below 450 degrees (842 degrees F).
Solder is applied to the joint and heated to melt the solder, which, after cooling and solidifying, is poured into the joint to create the joint.

 

 

Электрические контакты заклепки

Electrical contacts rivet wire

 

These materials have excellent electrical conductivity, corrosion resistance and durability, and various metal contact wire materials can be selected according to specific application and performance requirements.

pure copper wire

fine silver

silver tin oxide

pure silver wire

gold-silver alloy

zinc silver oxide

pure gold wire

Silver-nickel alloy

silver cadmium oxide

copper alloy wire

silver-copper alloy

special customer requirements

High-performance automatic welding

 

Mold welding is a highly efficient manufacturing method introduced by HLC to solve problems such as low production capacity and high labor costs in the production of electrical contact assemblies. This production equipment involves installing welding heads between the press feed mechanism and the continuous stamping die, allowing the seamless integration of feeding, resistance welding and stamping processes in a single die.

Производство большого объема в автоматической сварке плесени

 

application of contact rivet
 
Электроустройства и выключатели
Electrical devices and switches
Защита цепей в жилых и коммерческих помещениях
Circuit protection for residential and commercial applications
Электрические контакторы и промышленные выключатели
Electrical contactors and industrial switches
Контакторы постоянного тока для электромобилей
DC Contactors for Electric Vehicles
Интеллектуальные счетчики
Smart meters

 

Frequently asked questions about electrical contacts
 

 

Q: What is a contact rivet?

A: A contact rivet is a type of rivet specifically designed for use as an electrical contact or connector in a variety of applications. This is a small cylindrical fastener with a head on one end that is used to secure electrical components such as switches or relays.

Q: What metal is used for electrical contacts?

A: Copper, silver, gold, nickel, tin, beryllium copper. High electrical conductivity, corrosion resistance and durability.

Q: What factors affect the performance of electrical contacts in my devices?

A: Material properties, surface condition, contact pressure, temperature, humidity and dampness, vibration and mechanical stress, etc.

 

 

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